Partnership Planning

Beyond ‘Customer-First’: Redefining Partnership in Medical Device Manufacturing

Companies that continue treating suppliers as transactional vendors risk costly delays.

Photo: vchalup/stock.adobe.com

The phrase customer-first shows up in annual reports, lobby banners, and sales pitches—but the gulf between intention and execution is widening. In fact, according to EY, while 88% of U.S. supply chain leaders say their networks are vital to the customer experience, an identical 88% of their peers in the C-suite still view the supply chain mainly as a cost center.1 That disconnect is a flashing red light for the medical device sector, where life-critical products depend on partners who can move fast and stay inside a tight regulatory box.

In recent years, global supply chain fragility, regulatory change, and patient demand spikes have made this gap impossible to ignore. Companies that continue treating suppliers as transactional vendors risk costly delays, while those that embed partnerships as an operating principle gain resilience, speed, and trust. Such partnerships create a truly “customer-driven” culture.

From Vendor to Partner: Old Thinking vs. New

In the old model, a supplier was engaged to “fill an order.” When a spike in demand appeared, the default answer was “no”—or at best, “yes in nine to 12 months, once new tooling arrives.” If you have ever seen a production line idle while patients wait, you know how brittle that model can be.

In today’s model, the contract manufacturer serves as an extension of the OEM’s own engineering, quality, and supply chain teams. At Harmac Medical Products, we call this “fleet of foot”: listening first, asking good questions, and refusing to accept “can’t do” as the final word, while still honoring every applicable regulatory and industry standard requirement.

A recent surge order illustrated the point: By maintaining and periodically validating legacy two-cavity molds, our team was able to add 25% capacity in under 30 days, buying time for a longer-term six-cavity tool to be built. The customer saw zero-line downtime and, more importantly, no gap in patient supply.
This wasn’t just a win for one program; it underscored how preparation and foresight allow speed without compromising compliance. It is a reminder that “customer-driven” is proven not in mission statements, but in moments of pressure.

Pillar 1—Built-In Agility

Agility is no longer a nice-to-have. Research from the Hackett Group showed that it cracked the top five priorities for supply-chain leaders for the first time this year, alongside perennial concerns such as cost efficiency and inventory optimization.2 The urgency is echoed at a strategic level: 93% of senior supply chain executives now plan to redesign their networks for greater flexibility and resilience.3 But what does agility look like in a regulated manufacturing environment?

  • Redundant, validated tooling stored and maintained so it can be restarted within days.
  • Cross-functional “tiger teams” that combine quality, operations, and procurement to minimize internal bureaucracy.
  • Scenario planning that streamlines the validation process to ensure the product and project requirements are achieved.

True agility also extends beyond the plant floor. Consider regulatory changes driving shifts in sterilization methods, and labeling updates or the new MDR in Europe and QMSR in the United States. For manufacturers with disciplined, well-documented procedures and systems, these changes can be absorbed and implemented quickly and compliantly; for others, they create costly slowdowns. Agility in medtech means the ability to scale capacity within validated processes and to adapt to regulatory change without disruption.

Pillar 2—Radical Collaboration & Transparency

True partnership begins long before the purchase order is issued. It starts with the uncomfortable questions: “What isn’t working?” and “Where are we constrained?” Yet many organizations struggle to have that conversation. According to the aforementioned EY research, two in five supply chain executives admit their biggest hurdle is proving the value of cross-functional collaboration to their leadership. Three practical steps a company can take to create more collaboration and transparency include:

  1. Shared digital workspaces where engineering specifications, validation data, standard operating procedures, and demand forecasts live in one “single source of truth.”
  2. Joint Kaizen events that include the OEM, the contract manufacturer, and, when possible, Tier-2 component suppliers.
  3. Monthly sales and operations planning meetings with customers that provide a forum for transparency. These sessions align demand forecasts with manufacturing realities, highlight potential risks, and ensure cross-functional accountability for all parties. The data generated in these meetings typically forms the backbone of semi-annual or annual business reviews, which not only celebrate successes but also bring future risks and opportunities into sharp focus.

Radical collaboration is about rhythm as much as intent. Regular touchpoints and shared metrics transform collaboration from an “unplanned disruption” event into an operating habit. That rhythm builds trust and keeps both parties aligned on the bigger goal: resilient supply chains that never leave patients waiting.

Pillar 3—Quality as a Non-Negotiable Baseline

Former FDA compliance director Steve Silverman warned years ago that poor quality is far more expensive than robust quality systems, estimating a 3% to 4% revenue hit when companies remain stuck at “compliance minimums.”4 In medical devices, quality is the price of admission. When tooling is dusted off for a surge order, the only acceptable answer to “does it still meet spec?” is “yes,” supported by objective data. Making quality the baseline frees teams to focus their creativity on how to solve the customer’s problem, not whether they should.

Quality is often framed as overhead, but in reality, it’s the foundation that speeds everything else. Robust processes such as disciplined validation, preventive maintenance, and audit-ready documentation give manufacturers the ability to pivot quickly when requirements change. One OEM recently told us what they valued most was not just our ability to meet the specification, but the confidence that every process step was already built for auditability. That confidence is the ROI of quality, which leads to no recalls, less process loss, faster scale-ups, and more bandwidth for true innovation.

The Payoff: From Transactions to Trust

When agility, transparency, and quality become part of organizational wiring, remarkable things happen:

  • Lead-time shocks turn into competitive advantages.
  • Engineers stop guarding turf and start co-designing for manufacturability and scalability.
  • The conversation shifts from piece price to lifetime value and, ultimately, patient impact.

The payoff is resilience for businesses and, more importantly, for patients. OEMs gain faster implementations, reduced regulatory risk, and supply chains that bend without breaking. Contract manufacturers earn long-term partnerships built on trust, not transactions. In this way, the real payoff of a customer-driven model isn’t just business performance, it’s uninterrupted patient care.

The Bottom Line

Being “customer driven” is not a slogan; it is an operating model. The manufacturers that win the next decade will be the ones who invest in culture, systems, and relationships that make “yes” the default answer—and who treat every surge order, audit, or supply hiccup as a chance to deepen trust.
If your supply-chain dashboard tells a different story, now is the time to rethink what partnership really means. Patients are already waiting.

References
1 tinyurl.com/mpo251051
2 tinyurl.com/mpo251052
3 tinyurl.com/mpo251053
4 tinyurl.com/mpo251054

James W. LaVersa, Jr. serves as vice president, business development at Harmac Medical Products Inc., a global contract manufacturer specializing in the design and production of single-use medical devices. Based at the company’s headquarters in Buffalo, N.Y., he oversees global business development efforts across four manufacturing plants located in the United States, Ireland, and Mexico. LaVersa is recognized for his cross-functional leadership, international business expertise, and commitment to delivering customer-focused solutions in highly regulated markets.

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